to joggle or not to joggle

Early Bay Forum

Help Support Early Bay Forum:

This site may earn a commission from merchant affiliate links, including eBay, Amazon, and others.

andewilson

Well-known member
Joined
Apr 23, 2007
Messages
1,548
Reaction score
0
Location
nottingham
hi guys im at the good stage where some out skins is going back on. my dilema is, do you guys joggle and punch panels back on along the edge or do you tack them together then seam weld the full length, risking a potential warp.
 
A joggler is a great way to mate panels together. For an outer skin I would fully weld it. Don't weld it all in 1 go or as you say will warp all over the place. the trick is to take your time & stitch it together in bits so you don't get heat build up.

You can just spot it together but you run a high risk of filler cracking later on. that's a disaster as you will have to prep & paint it again, plus it could crack again.

Once you have done the weld, if it does distort a little, use the panel hammer to get it as straight as you can, then use a fibreglass paste filler over the join & low spots.

It sounds like a real bodge way to do it, but I welded about 10 small plates in the boot lid if my Ghia about 4 years ago & it distorted. I used a skim of glass over the bottom section before I did the filler work. I saw the car recently & it has been sat outside for 2 years, The boot lid is still in good condition even though other parts are bubbling up.

It holds the rust back for years. As long as the body is welded right first, there is no reason not to use these products. That is what they were designed for.
 
Another good product to lightly skim over welds before skimming with filler is Plastic Padding Chemical Metal.BE CAREFUL when grinding welds being too aggresive when grinding can distort panels due to heat build up. Steve
 
heres a good page...

http://www.mig-welding.co.uk/thin-metal.htm

read the bit about distortion and how to avoid it 8)

its a good informative site,straight forward and easy to understand.
 
Top