Project DC - 4 door dual cab with a couple extra cylinders

Early Bay Forum

Help Support Early Bay Forum:

This site may earn a commission from merchant affiliate links, including eBay, Amazon, and others.
Thanks for the kind words :)

Volksworld show would certainly be cool, but yeah, not sure if anyone would be willing to pay the return freight bill :)

One of our previous resto's for a UK customer made the show a couple years back so hopefully we'll get another chance some day….one day I'll find time to work on one of my own cars which I'd love to bring over (along with the european shows)
Jun2teardown.jpg

NotchVolksworldShow_zps7e2d65cb.jpg


Cheers,
Al
 
Just read the whole thread :shock: :shock: :shock: WOW!
Never thought such quality work could be real! It's really a dream doka...all the way as I read I was resisting the temptation to flick to the last page :lol:
Can't wait to see it finished!
 
Well it was a monumental day today (for me at least) as the owner picked up his DC! As with any major build with so much custom work, it will come back for a few tweaks in a couple of weeks, and also so we can check over everything underneath....but for now it was nice to see the owner so happy. It has been a great collaboration between someone who had a clear vision of what he wanted to create plus the commitment to see the project through...and our team at DAS Resto Haus to put those ideas into reality.

Anyway, I have some catching up to do for the last few months....

Boring pic to start off with just to give an idea of how the central locking is set up:
May17%202016%2010_zpsztd6jkdd.jpg


After consultation with the dyno tuner, we decided to ditch the factory 1989 Porsche ECU and upgrade to Autronic SM4, plus MSD for some extra 'spark'
Jun14%202016%201_zpsacllxovh.jpg


We had an excellent auto electrician jump on board to create a complete plug and play engine harness including auxiliary fuse panel and associated components
Jun20%202016%201_zpsykecttdv.jpg


Hydraulic clutch plus EFI fuel filter
Jun14%202016%202_zps7qdaucqh.jpg


Some subtle advertising with the approval of the owner on the CNC machined number plate housing and laser etched website detail
Jul5%202016%202_zpstecctcxn.jpg
 
AC lines going through the floor in tank cavity....charcoal canister we made to vent the tank fumes....
Jul5%202016%204_zpsptlemmwm.jpg


All the wiring is braid wrapped or PVC sleeved....the firewall plug is aircraft spec but makes engine removal (if needed!) a one connection deal (apart from fuel etc)
Jul5%202016%206_zpshr6eibnr.jpg


Fuse panel distributes power to reverser camera, reverse sensors, and LED reverse lights plus a few other components in the engine bay....earth distribution block avoids having a heap of wires running to body grounds all over the place
Jul5%202016%207_zpsdnlsyc5f.jpg


Custom dry sump tank vents to catch can (breather filter not fitted yet in the pic)....obviously this is during fitout before all connections were finalised
Jul5%202016%208_zpsycprgjcw.jpg


Micro switch under the bus controls the heater booster fan (on the engine fan shroud), operated by the lever on the dash
Jul8%202016%201_zpsobbmnw2k.jpg


Dual optima yellow top batteries
Jul8%202016%206_zpsj8ulnce7.jpg


All engine management electronics were mounted behind the rear seat but had to be up high to clear the sub box
Jul8%202016%203_zpskvdigmyv.jpg


Oil thermostat (-12 lines), fuel shut off tap (makes fuel system maintenance a lot easier)...and other stuff...
Jul8%202016%202_zpsenrepuxi.jpg


Two four channel amps power the 8 mid range woofers and 4 tweeters (all controlled via the Alpine processor)
Jul8%202016%204_zpsaiiad2r5.jpg


LED strip light in engine bay helps to see oil level (sight tube on tank) at night...
Jul5%202016%2010_zpshdbbw6rg.jpg
 
Few more pics for perusal...

Engine update:
Jul8%202016%2017_zps6eqjmaoo.jpg


Engine bay wiring....
Jul8%202016%2018_zpspghp7qrp.jpg


Licence plate backing serves a couple of purposes (other than the obvious)....it also hides the dimple die holes for fan ventilation, and also provides a mount for the reverse camera
Jul8%202016%2020_zpsqrsq1y87.jpg


Mid way through rear bumper wiring
Jul8%202016%2025_zpsxfbdmujl.jpg


Jul8%202016%2026_zpsnqq1blv0.jpg


Bit of sunshine through the Webasto electric sun roof
Aug22%202016%206_zps4zkpiukb.jpg


Aug22%202016%204_zps5eornrxn.jpg
 
Aug22%202016%205_zpszb3pbdwv.jpg

Aug22%202016%202_zps4uixfiq9.jpg

Sep9%202016%201_zpsfngkjaky.jpg


Scissor jack, wheel brace and fire extinguisher tucked up under the back seat out of the way but accessible
Sep8%202016%204_zpssowh5wmh.jpg


Sep9%202016%203_zpsqlea3br4.jpg

Sep9%202016%206_zpsgiivzb1x.jpg

Sep9%202016%204_zpseogqmnmq.jpg

Sep9%202016%207_zpsyuyhrg6j.jpg


Decided to stick with factory mirrors (painted in gloss and satin black) as everything aftermarket just looked wrong
Sep9%202016%2010_zpsjotat0qg.jpg


Tray was Rhino Lined for protection and longevity
Sep29%202016%203_zpstrzztl95.jpg

Sep29%202016%206_zpsxzrqtxyn.jpg

Sep29%202016%2010_zps3kexqujv.jpg

Sep29%202016%2019_zpsl8a3cltg.jpg
 
Looks like a brand new car ! !!! I don't know what else to say but fucking wow!!! And wow!!!!!!
 

Latest posts

Top