superfunkyfresh
Well-known member
Hi,
I have a habit of saving lots of different bits of information/websites and storing them for when I need them. I thought I would put them into a handy little thread and if anyone has any other guides, throw them up...
So working from VW Jims handy page I have listed whats required of a service.. Then included videos/webpages where possible..Jim has a full service schedule on his webpage HERE. I have supplied the 3K service with videos below as I think its the most common one carried out by us. If others want to we can keep adding guides and get a comprehensive service thread on here. With where to get the best quality parts etc?
Every 3,000 mile Maintenance Service:
(1) Check fan belt tension, adjust as necessary
Fanbelt Adjustment page
Replacing Fan Belt
(2) Check throttle ring for proper contact to fan housing
Fan Housing and Throttle Ring
(3) Clean OG fuel pump filter. Check aftermarket filter if fitted. Check fuel pipe & connections
Replacing metal lines
Why to check your fuel lines periodically
(4) Lubricate felt ring in contact breaker base plate
Removing Distributor cap
(5) Clean contact breaker points, check breaker arm fibre block for lubrication
Replacing points video
Replacing Condenser
Condensor Test
(6) Check contact breaker points gap & check ignition timing. Adjust as necessary with engine cold
Ignition Timing by various methods
(7) Check valve clearances. Adjust as necessary with engine cold
[youtube]http://www.youtube.com/watch?v=Ozht-_iu3Ew&feature=player_embedded[/youtube]
(8) Clean & check spark plugs, adjust as necessary. Check compression
Replacing Sparkplugs
Replacing HT Leads
(9) Check engine & rear axle for leaks
Changing Oil
(10) Check intake & exhaust system for damage / leaks
(11) Check clutch pedal free play, adjust as necessary
Stiff Clutch Pedal
Replacing Clutch pedal without dash removal
(12) Check steering adjustment, correct as necessary
K & L Guide
Steering Box Adjustment
Steering Box Adjustment
(13) Check torsion arm link pins, front wheel bearing play, track rod ends, steering damper mounting & tracking. Tighten & adjust as necessary
(14) Rotate wheels. Check for abnormal wear or damage. Check tyre pressures.
From VW August 1973 Instruction Manual, Operation and Data
Microbus Delivery van Ambulance Fire Truck
Front = 30 28 30 30
Rear, up to 3/4 load = 40 31 31 40
Rear, fully loaded = 44 46 31 44
(15) Check brake system for leaks. Check fluid level. Check foot & handbrake operation, adjust as necessary
Rear Hub oil seals
(16) Check thickness of brake linings
(17) Check shock absorber mounts
(18) Check battery condition, (fluid level if not ‘maintenance free’), grease terminals
Battery levels (for a beetle, I know)
(19) Check lights, horn, windscreen wipers & flashers. Correct as necessary
Wiring Diagrams
Indicators not working
Replacing Front Ind Bulbs
Replacing sidelight and headlight bulbs
(20) Check adjustment of door striker plates, adjust as necessary
Sliding Door Adjustment
Door Latches and Catches
(21) Road test vehicle. Check idle speed, adjust as necessary
Lubrication of parts
Misc Tuning Guide
I have a habit of saving lots of different bits of information/websites and storing them for when I need them. I thought I would put them into a handy little thread and if anyone has any other guides, throw them up...
So working from VW Jims handy page I have listed whats required of a service.. Then included videos/webpages where possible..Jim has a full service schedule on his webpage HERE. I have supplied the 3K service with videos below as I think its the most common one carried out by us. If others want to we can keep adding guides and get a comprehensive service thread on here. With where to get the best quality parts etc?
Every 3,000 mile Maintenance Service:
(1) Check fan belt tension, adjust as necessary
Fanbelt Adjustment page
Replacing Fan Belt
(2) Check throttle ring for proper contact to fan housing
Fan Housing and Throttle Ring
(3) Clean OG fuel pump filter. Check aftermarket filter if fitted. Check fuel pipe & connections
Replacing metal lines
Why to check your fuel lines periodically
(4) Lubricate felt ring in contact breaker base plate
Removing Distributor cap
(5) Clean contact breaker points, check breaker arm fibre block for lubrication
Replacing points video
Replacing Condenser
Condensor Test
(6) Check contact breaker points gap & check ignition timing. Adjust as necessary with engine cold
Ignition Timing by various methods
(7) Check valve clearances. Adjust as necessary with engine cold
[youtube]http://www.youtube.com/watch?v=Ozht-_iu3Ew&feature=player_embedded[/youtube]
(8) Clean & check spark plugs, adjust as necessary. Check compression
Replacing Sparkplugs
Replacing HT Leads
(9) Check engine & rear axle for leaks
Changing Oil
(10) Check intake & exhaust system for damage / leaks
(11) Check clutch pedal free play, adjust as necessary
Stiff Clutch Pedal
Replacing Clutch pedal without dash removal
(12) Check steering adjustment, correct as necessary
K & L Guide
Steering Box Adjustment
Steering Box Adjustment
(13) Check torsion arm link pins, front wheel bearing play, track rod ends, steering damper mounting & tracking. Tighten & adjust as necessary
(14) Rotate wheels. Check for abnormal wear or damage. Check tyre pressures.
From VW August 1973 Instruction Manual, Operation and Data
Microbus Delivery van Ambulance Fire Truck
Front = 30 28 30 30
Rear, up to 3/4 load = 40 31 31 40
Rear, fully loaded = 44 46 31 44
(15) Check brake system for leaks. Check fluid level. Check foot & handbrake operation, adjust as necessary
Rear Hub oil seals
(16) Check thickness of brake linings
(17) Check shock absorber mounts
(18) Check battery condition, (fluid level if not ‘maintenance free’), grease terminals
Battery levels (for a beetle, I know)
(19) Check lights, horn, windscreen wipers & flashers. Correct as necessary
Wiring Diagrams
Indicators not working
Replacing Front Ind Bulbs
Replacing sidelight and headlight bulbs
(20) Check adjustment of door striker plates, adjust as necessary
Sliding Door Adjustment
Door Latches and Catches
(21) Road test vehicle. Check idle speed, adjust as necessary
Lubrication of parts
Misc Tuning Guide
