Gear lever bushes

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montypsx

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Hi all my gear change is notchy so I want to refurb the bushes etc from front to back sooooooooo
How hard is it to do as I'm **** with spanners. Do I need any special tools and what do I need parts wise to do it, it's a bog standard 1971 dormoible. Any advise would be great thanks phil
 
Just doing mine at the mo, unfortunately it's engine and gearbox out to get the rear rod out, only 3 bits of the bush kit are needed, buy 2 new seals if yours are knackered too.
 
OK, there's a big long tube going from the gearbox of your van all the way to between your front seats, under the floor. Within that tube there are 3 bushes shaped somewhat like shuttlecocks- the rear two of these are very difficult to get out as you need to remove the engine and gearbox.

That leaves you with 4 possibilities for improving your gear change:

There's a clevis style arrangement just in front of the nosecone on your gearbox. You can change the rubbers on that for £10 if they're worn, I'd re-use the old metal framework though if you can.

There's the third shuttlecock, which you may or may not be able to access- you need to disconnect the clevis fella and the front gear shift rod (runs from between the front seats to under the gear lever- all under the floor). There's some debate on how easy it is to get this out. Remove both ends and push the long shift rod in it's tube towards the front to try to access it.

There's the very front bush, I just did this today as it happens. Gear lever off, little joining bolt (between the front seats under the car) undone to seperate the two shift rods) and it's in the front section of the front shift rod.

Finally there's the throw of the lever assembly itself- you can reduce this for £10 or so using one of those quick-shift kits. Personally I think they're great, though I'd get the metal version. They basically do the same thing as an EMPI or SCAT shifter for much less money.
 
Done this a few month back. Easy with the engine and box out. One important thing. Don't throw your old 'shuttlecock' bushes out. Normally the original ones are better than th flimsy crappy ones you get new now.

If they don't seem to worn, keep em and just use the rest of the new kit.

Buy a good quality coupler for the rear as well.
 
I can second that new ones are crap. Bought a kit from one of the big players for £20 and it's rubbish. Kept original. These kits also come with pieces for a split, which took a while to discover and totally useless on my bus.
 
Thanks for all the replies peeps I'm off to dub freeze then I fink its the first job on my list I'm going to have a go at the way happystamps says as I don't want to take the engine and box out just yet.
 
I replaced mine (1968) without taking engine/GB out.

I am no mechanic and have no special tools (or skills) and did it on garage floor

It was a while ago and I forget details, but jist of it was undoing nuts/bolts at gearstick end, undoing universal joint at GB. The rod between these
two points had a joint that had to undone - then just a matter of feeding both sections out from the front.

The joint was not easy to find - I think I had to push the bar forward (or backwards) as far as it would go, but you've got to find it, otherwise the rod is too long to get the right angle to get it out of its tube.

At the time I remember thinking the flimsy shuttlecocks can't really do much good, and still not sure they do, what made a real difference in the end was replacing shifter...
 

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