Wow, 2 years since I updated this. Time flies!
We moved house and then shortly after I got the van back. Got it tucked up nice and safely in it's new home and then....did nothing to it!
Needed to do a few jobs to get the new house comfortable for us - decorated the bedroom and lounge kitchen, sorted out the garden, built my shed! Then we had a baby and life went on hold for the next few months.
BUT! Now I'm back on it. Will follow with pictures but so far:
Found all the boxes of stuff I'd put away when we moved. I'd made the mistake of putting everything away dirty so started cleaning all the parts up, prepping and spraying any metal bits and generally getting stuff sorted.
Decided to work from the front backwards. Stripped off the old beam that had been left on for moving then van around and fitted the red9 wishbone kit i bought 3 years ago. Bit fiddly to get it lined up with the spacers between the beam and the chassis but didn't take too long to get it on nice and securely. Stripped and cleaned the hubs, repacked with grease and refitted.
Bought and fitted a new master cylinder, and upper and lower reservoirs. Used a length of 12.5mm internal diameter EPDM hose from hoseworld.com after finding a topic on here recommending it. Chemical resistant and the perfect size for the reservoir fittings with a couple of clamps to keep secure. Also started on the brake lines - possibly didn't need doing as have found the old ones are copper lines, but they's been left on during blasting/painting and easier to replace than clean.
Stripped, primed and painted dash front and top, ashtray, steering column bits, handbrake assembly, pedals, gear stick bits, front fresh airflaps.
Started rewiring the van. Ended up going with a RapidFit loom - name is a bit of a misnomer but seems decent quality.
Stripped and rebuilt all of the light units with new rubbers, screws and plastic bits where needed. Got the headlights and indicators fitted and wired in. Indicators were a complete b@$tard of a job trying to get the bubber to stretch round the 'good' quality repro lenses. Cavity waxed all of the bottom of the front panel with Bilthamber Dynax S50 and treated the headlight bowls with Dynax UC clear wax.
Re-fitted the clutch and brake pedals with new rubbers. Drilled the floor for the accelerator fixings as the mounting points had been lost when the floor was replaced. Fitted a buttys bits accelerator linkage - lovely bit of kit...well thought out to give plenty of adjustment and effortless fitting.
Cavity waxed all of the front box sections, arches, a-posts windscreen surround, b posts, jacking points etc with Dynax S50. Will treat all of the underside with Dynax UB once I have finished fitting all of the components.
Sure it will be more interesting with pictures so I'll head out and take some and update the thread as soon as possible.