Well,
Got under the bus today. Drained fuel tank and took off the 23mm? Connection to the fuel tank .good news was there was not a lot of debris there. I was surprised at the fitting though , just a collar seating inside the nut with no seal ( no leaks though)
Took petrol pump off , the " loose" inlet pipe actually pulled off ! I think a PO may have forced it when replacing pipes as it was at a strange angle and far too close to the larger rubber pipe ( just below the blue wire in my first photo, sorry don't know what this is
)
So :
1. Thanks Sparkywig, I think all is ok but the outer edges of the diaphragm are.....wrinkly so probably best to get the JK kit although it's pricey and I don't need all the bits.
2. The loose pipe on the pump actually pulled out when I tried to pull the hose off. I was surprised that these are not actually bonded in any way but merely have zigzags on the outer surface of the tube to bite in to the receiving channel. When I had cleaned it all up and used covered pliers to reinsert it , it seemed to grip well with no wiggle ( may still try solder but the pump manufacturers didn't deem it necessary.
3. Was a bit surprised having taken off the 23 mm nut on the tank that there was no seal and the disc on the copper pipe merely settled metal to metal on the nut ( no leak though) what thread seal or seat seal is recommended
3. Will be fitting a solenoid cut out from VW Aircooled works so , hopefully all then sorted.
One final puzzling thing,
When I pulled the hose off the tank spigot I am certain tha I saw wisps ( very feint of something ...not smoke but traces of something. Lasted very faintly for about 15 minutes and went . ( don't laugh it was there !!)
Any explanations...IVE GOT THICK SKIN