strongy said:
a worn old engine is allways going to be a worn old engine.
This is true. Worn engines are a risk.
It seems like a contradiction - but worn engines are prone to overheating and subsequent failure.
One would think that a worn engine with loose bearings, clearances and lower compression would be less prone to overheating - but in fact the reverse is the case.
Blow by from worn rings will overheat the oil in the crankcase and pollute the oil reducing its ability to lubricate. Significant blow by can cause hot spots on the edge of the piston which erode and can even glow.
Worn valve guides give the same effect as incorrectly set valve clearances because the valve will not seat evenly. This doesn't just give poor running and low compression. The poorly seating valve is unable to properly transmit its heat to the valve seat and starts to overheat. The heat travels up the valve stem and burns the oil off the stem causing rapid wear on the guide, causing more uneven seating - a vicious circle. Edges of the valve will erode and can start to glow.
Glowing parts of the piston or valve will cause serious pre-ignition of the mixture damaging the piston, hammering the cylinder head,straining the studs etc. and causing a lot more overheating.
The poorly seating, overheating, valve will start to seat so badly that it starts to flex the valve stem, which at these temperatures will rapidly start to suffer from metal fatigue.
Because of the nature of this "vicious circle" situation, it can quickly escalate to the point where either the piston fails or the valve head breaks off the stem and gets crushed through the crown of the piston.
With the engine tucked away at the back of the van, when going at speed the poor driver often has little warning, other than a lack of power and/or some uneven running or hesitation. For the uninitiated these symptoms can be easy to miss and the first thing they notice is the bang of the engine destroying itself.
So, in summary, don't push a worn out engine too hard - or better still, don't keep running with a worn engine, rebuild it before things get really expensive.