A 72 westy rebuild - The early days

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cotswoldiver

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Oxfordshire/Berkshire borders ....
I've been asked a few times what am I doing now my lovely stock RHD '71 westy has been sold. Well here's the answer - something as far removed from a stock original westy as I could find - but still a westy at heart.

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Don't worry, I know this great site is for 'pure' earlybays so this isn't going to be a full rebuild thread, just the odd shot of progress which will show you the great work that Rocket Ron and his team can do down in Trowbridge at Endangered Species

It's a RHD UK westy, and I'm having great fun trying to find the missing pieces from all over the UK as well as bring in key parts from europe and the states. It's more of a project management build than a dirty hands-on full re-build in my own garage ( no space and little skill put an end to that!) but the aim is for it to be pretty much westy looking from the outside, but really personal inside with only a full size westy bed to show for its origins. The end result should be a fully practical bus, ugly compared with an early I know, but fun to use with a few treats like a gene berg shifter, one of those lovely wooden steering wheels from Mark at MCJ, a 'one-off' interior and then take it into europe - I'm a sucker for crossing(or going through the tunnel) the water, but I'm determined to have a trip next year into France where I can take it out and bring it back under its own steam not on the back of a rescue truck :lol: Tickets are booked for Bugin so the aim is to have it finished March/April time

Plenty to do, but there are a couple of other photos that show some of the work already completed - and in fact its already in the spray shop getting prepped for a fresh coat of paint in the original colour

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Ron is great to work with on this, his care, attention to detail and willingness to help get a bus back on the road by charging fair, realistic labour costs is a big help

And if you ever wanted a good reason to get a LHD from someone like Graham at Midland Earlybay, or a RHD from Scott at VW Classics instead of a UK RHD take a long hard look at the shell we are working with. It actually is pretty solid, but we just found out that the front beam was too rusted to risk working on - the dry sunny country buses are probably much more cost effective than what I'm trying to do, but what the hell, I'm enjoying this and I'll end up with a bus that will be very practical, very personal - and no worries about maintaining a stock/original bus - and if I'm really lucky, maybe some of you early guys may still wave when you see another aircooled VW on the road - even if it will be wearing a big brown paper bag on the front to hide those funny indicators and ugly bumpers :lol:

Thanks for looking, and I hope those with a nervous disposition will soon recover - and yes, I do miss my westy :(
 
Is it a late x-over?
You could still (just about) be accepted if you moved the indicators into the correct position :lol:
Very intersted in what you decide on the interior as this is still a major bug bare for us.
 
said in a quiet wisper.............i actually like late bays, but it would have to be a 78/79 westy poptop for me

sssssssssssh dont tell anyone i said that :lol:
 
slammedresto said:
said in a quiet wisper.............i actually like late bays, but it would have to be a 78/79 westy poptop for me

sssssssssssh dont tell anyone i said that :lol:

Won't mention it to anyone Gary, pretend this response is a PM then no one will ever know :lol:
 
froggy said:
Is it a late x-over?
You could still (just about) be accepted if you moved the indicators into the correct position :lol:
Very intersted in what you decide on the interior as this is still a major bug bare for us.

Interior all sorted - well in principle it is. Working with All Things Timber on cabinets and Bromsgrove with the softer furnishings, door cards etc. Having lived with both a walk through and a bulkhead version of a westy I'm sacrificing the walk through and having the unit built across the bulkhead/back of the seats. Full width westy R&R bed with propex heater. No wardrobes, just keeping as much space as possible and trying to be clever with the cabinet designs for storage. A canopy or awning always comes with us anyway.
 
Ive been waiting to see pictures of this David ;) Also just because a bus comes from the Usa doesnt mean that its Rust free The Citrus is proof of that :roll: . Alot of the USA states are just as bad as our climate :(
Good solid UK buses are out there its just there harder to find than they once were and Slammed Resto I totally concur ,Id roll a 77-79 Westy Berlin :mrgreen:

David I look forward to seeing this devolop into Exactly what You want :D

Gadget
 
Hi David,

Great to see some pictures of the new bus. Looks a good solid base. Sounds like it will be great when its finished. Keep the pictures coming. :D

Who's going to do the painting on it?

Cheers,

Si
 
I'm glad to see the pics up here, there aren't many people who could get away with those lights :lol:

However, a cool VW is a cool VW, and this is bound to be special.

Good luck with the build, it's in very safe hands with Ron and team.

Jon
 
Now in our new house so have full access to the PC so can give you a quick update on progress.

I've already said how good Rocket Ron's work is from his workshop in Trowbridge, but after he had finished with a small amount of patching, a mixture of replacing some new panels with donor panels others with the best we could find as new metal Ron arranged the paint job down in Street, so this is how they received it
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Couple of pictures of their work
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The standard of finishing is terrific

We are replacing the main running gear and any part of the rebuild with a mixture of NOS parts from all over the place, Ron has managed to secure a RHD NOS Steering box so my the time we have finished we will have almost a new bus - but still not as preety as an early :lol:

Here's a pic of some of the work done so far
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Particularly pleased with how the SAAB seat has gone in
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Spent yesterday replace the ply floor - thanks to Lard :D for the photo's on his rebuild thread as they helped a great deal, but something I thought would take about 3 hours took double that in the end - but its going to end up with a great fitting floor
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As you can see,gone a bit overboard with the sound proofing and insulation, but it will make a big difference on the road and you know how much extra care you need to take of these funny buses mainly built in the late 70's :lol:

Hoping to be on the road in Late March/early April, so will do another update when it comes back from having the interior sorted
 
froggy said:
What sort of time scale are you looking at?
Any plans to (try and) finally conquer France? :lol:

Hoping to be on the road back end of April//beginning of May ....

And yes, conquering France is on the agenda ..... Bugin already booked - well the tickets, not the crossing yet just in case :lol:

Replaced so many parts, but at least I'll know what the potential weakest link will be!!
 
Alright fella, seen the van at Ron's place and its looking awesome! Great stuff :D
 
'Needs slamming' :msn4:




Seriously, looks good! :D
 
Occasionally even a pretty bog standard engine sort out can look OK.
Picked this up from Jason at Interpro this afternoon. He's been working on this over a period of time since November/December inbetween the other earlybay jobs and in effect set up a test bed for the american built 1641 engine with a deep sump I'd bought from Dave (is,sit) late last year.

Stripped down and checked for compression, cylinder leaks etc etc and then once given the all clear it had a good clean, swop round of some of the tinware and then a few goodies added. 123 ignition, new coil from CIP1 in the states,a Huco low pressure 12v fuel pump, fuel king filter, new leads from a specialist down in cornwall, plugs, oil change to 10/40 valvoline turbo and a IMI quality HIGH TORQUE Starter Motor that I picked up from Sweetrides on SSVC (wow what a difference that seems to make for instant starting) CB Performance inlet manifolds and linkage, the carbs turned out to be Italian Webers - not spanish or chines, so they were stripped and cleaned, and as you can see added one of vintage speed exhaust.

The budget wouldn't stretch to the 1776 I really wanted to fit but this seems a good cost effective compromise and in the future if I need to go down the larger engine route most of the nice extra bits can be transferred.
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It's off to North Yorkshire next week for the interior build so can't wait for it to come back, Rocket Ron to get the engine in and see how it sounds :D
 

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