It's time for an update!
I was dealing with a intermittent horn honking when turning right. Thanks to a little research on the Samba I read about someone experiencing this and the key chain was the source of the problem. After I fixed a bad wire I discovered that my keychain was the problem too. I temporarily fixed it for now.
I did remove some of the keychains too. LOL
I also installed a new horn. Click on the picture to here the horn.
THe old horn
The new one. ( yah, it's upside down video. LOL)
I installed a Stebel Air Horn. It is made for a motorcycle but it fit perfect on the old horn mount on the bus.
I also gave my pop top a new paint job. It was starting to mold and also the fiberglass was slowly flaking off. I kept getting particles of it in my arms when ever I did anything around the top.
Before.
If you look close you can see a spider like crack in the corner.
Here you can see some of the mold and also the fiberglass flaking off.
I didn't have any help so I unlisted my magnets help.
It held the wrench while I went back out and used the philips screwdriver to remove the screws. (My current canvas doesn't have an opening to be able to reach threw.)
More mold.
When I took the luggage rack off, this was left on top.
Took the petrified rubber piece off and found this.
This is why my window behind the cabinet would fog up. Water was getting in.
Here's the old seal.
After removing the seal I used a palm sander ( manual kind) and 220 grit sand paper and went over the top and luggage rack and got as much loose fiberglass off as possible. Once I did that I used some spot putty and filled some of the bigger cracks.
I didn't pay attention to the instructions on the putty bottle (well, kind of did lol) and I put it on a bit to thick. It was a pain to sand back down. LOL I did get it down though and then I proceeded to put a coat of primer on. I used Rustoleum White primer. I would wait a day, then sand it all down with 600 grit sand paper and reapply another coat of primer. I put on 3 coats of primer.
Here you can see some of the flaws still in the top. I wasn't going for a "new" look, I just wanted the fiberglass to stop flaking off. That and get the mold under control.
The final paint. I mixed 1 pint of Rustoleum gloss almond with about half to 3/4s pint of gloss white. I didn't like the almond because it was just to tan and the white was to white.
Yes, I painted the tie downs. I didn't want to drill the pop rivets and masking them off was to much of a pain. Can't see them to much from the ground anyway!
Look, no more crack in the corner!
After 2 days of drying it was time to put the new seals on. Not to keen on how the flat seal fits, but I'm hoping it will form to the top eventually.
Seals all on. I don't think my year bus was supposed to have the luggage rack molding, but I liked the looks of it so I put it on.
Out in the sun.
Ok, here is a before and after shot of the bus in it's parking spot.
I don't think it came out to bad. I know my arms will be happier the next time I load something on top. No more fiberglass particles getting into them. Should make it really easy to wash now too.
Oh, and I fixed that hole in the top with some Marglas. I then drilled a new hole in the luggage rack and the metal top moving the new hole over to a more solid piece of metal. I used the same petrified rubber pieces but lathered on silicone to help seal the holes.