1968 Campervan conversion

Early Bay Forum

Help Support Early Bay Forum:

This site may earn a commission from merchant affiliate links, including eBay, Amazon, and others.
then Vladimir decided to make a drawing of the area to replace on a piece of paper....

IMG_2559.jpg


IMG_2560.jpg


IMG_2561.jpg


and he started cuting it....

IMG_2562.jpg


IMG_2563.jpg


IMG_2573.jpg


IMG_2575.jpg


He cleaned the area surounding the troubled area

IMG_2576.jpg


IMG_2577.jpg
 
and he started welding it...

IMG_2578.jpg


IMG_2579.jpg


IMG_2580.jpg


IMG_2585.jpg


IMG_2586.jpg


IMG_2587.jpg


IMG_2590.jpg


IMG_2591.jpg


IMG_2592.jpg


IMG_2596.jpg


IMG_2597.jpg


IMG_2598.jpg


IMG_2599.jpg


and after cleaning the area with a industrial degreaser, Vlad protected the area with a primer.

IMG_2600.jpg


IMG_2601.jpg


IMG_2602.jpg


IMG_2603.jpg


IMG_2604.jpg


IMG_2605.jpg


IMG_2606.jpg


IMG_2607.jpg


IMG_2608.jpg


I decided to fix this area this way. I was tired of paint jobs and body work. There was a lot more to be done and all I wanted was to finish this process... besides, I was hoping that the wax and the anti-rust product I used were sufficient to hold this area for some years.
 
ive said it before its great to see someone actually at work on a bus, loving the pictures 8)
 
hi jnar. just want to congratulate you for the enormous effort that you are having to restore the van, again... when i want to do something on my van, i always check your posts in the portuguese forum, garagemvw, to see what you've done... best regards and your van will be perfect at the end....
grande abraço
 
Thanks Jonhny.
There's a lot more pictures to come ... at least 3 more years of them :mrgreen:

Next day:

I took the measurements for the lugage part from the westy and drilled the holes in my bus.

DSC01148.jpg


while Vlad was cuting the rear from the seats area :oops:

DSC01151.jpg


DSC01152.jpg


DSC01154.jpg


DSC01155.jpg


DSC01157.jpg


DSC01158.jpg


DSC01160.jpg


DSC01161.jpg


DSC01162.jpg


DSC01163.jpg
 
melod said:
hi jnar. just want to congratulate you for the enormous effort that you are having to restore the van, again... when i want to do something on my van, i always check your posts in the portuguese forum, garagemvw, to see what you've done... best regards and your van will be perfect at the end....
grande abraço

Hi melod!
Sounds a bit strange being here and writing in english for you :mrgreen:
I hope you see all these amazing threads in this great forum ... There's so much to learn here 8)
 
Next day:

The holes I made, protected with primer:

IMG_2609.jpg


IMG_2610.jpg


IMG_2611.jpg


IMG_2612.jpg


and he cuted the rear metal part from the passengers seat

IMG_2614.jpg


IMG_2616.jpg


IMG_2615.jpg


The luggage support pieces already in place:

IMG_2620.jpg


IMG_2620_b.jpg


IMG_2621.jpg


IMG_2622.jpg


and the luggage piece and poptop in the correct place:

IMG_2623.jpg


IMG_2624.jpg


IMG_2625.jpg


IMG_2626.jpg


IMG_2627.jpg


IMG_2628.jpg


some adjustments had to be made at the time...

IMG_2630.jpg


IMG_2629.jpg


IMG_2633.jpg
 
next day:

another piece that had to be mounted in place: the central lock:

IMG_2640.jpg


and a picture of the rear hinges in place and working fine...

IMG_2641.jpg


and vladimir working around the central lock....

IMG_2642.jpg


IMG_2643.jpg


5 bolts? :roll:

IMG_2644.jpg
 
on the following days I sanded all the roof area....

IMG_2652.jpg


IMG_2653.jpg


IMG_2654.jpg


IMG_2657.jpg


IMG_2658.jpg


... and we started to mount the new seats:

IMG_2655.jpg


IMG_2659.jpg


the seat rails were a litle more narrowed than the original ones....

IMG_2656.jpg


... so we had to use a sheet metal plate as a solid base for them. I then decided to make them slightly diagonal instead of paralel ( :roll: ). But first, we had to cut the original seat rails:

IMG_2678.jpg


IMG_2679.jpg


... taking out the original rails...

IMG_2680.jpg


IMG_2681.jpg


IMG_2682.jpg


IMG_2684.jpg


without them....

IMG_2683.jpg


... primer ...

IMG_2685.jpg
 
IMG_2687.jpg


IMG_2688.jpg


... old seat rails or what was left of them....

IMG_2689.jpg


IMG_2690.jpg


welding the new seat rails in place....

IMG_2691.jpg


IMG_2692.jpg


....and some adjustments with the seat in place :mrgreen:

IMG_2693.jpg


....and without the seat....

IMG_2696.jpg


IMG_2698.jpg


... still more prep on the roof rear corner....

IMG_2699.jpg


IMG_2700.jpg

(not perfect I knew that... but at least at that time I knew what was there)

The seat rails already welded...

IMG_2702.jpg


... and ready to be welded in the bus.

IMG_2704.jpg


Job being done....

IMG_2705.jpg


IMG_2708.jpg


IMG_2709.jpg


... and again, while Vlad was working in the seats I was sanding and painting the roof rear corner.

IMG_2710.jpg


IMG_2711.jpg


IMG_2712.jpg


This day was the 30/12/2006.
 
a couple days after I went again to Vlads bodyshop. I took the van outside while Vlad was parking another one inside the garage:

IMG_2771.jpg


IMG_2772.jpg


I sanded it again and started preparing myself for my first experience using putty :mrgreen:

IMG_2790.jpg


... I then began what was going to be my first attempt :lol:

IMG_2791.jpg


... and before sanding it ....

IMG_2794.jpg


IMG_2795.jpg


IMG_2796.jpg


IMG_2797.jpg


IMG_2798.jpg


IMG_2799.jpg
 
Next day I started sanding all the putty I used....

IMG_2808.jpg


IMG_2811.jpg


IMG_2812.jpg


IMG_2813.jpg


... and lots of dust everywhere. The rear corner was almost as I wanted it to be ....

IMG_2814.jpg


IMG_2815.jpg
 
although the final look of my first attempt was good and following the advice from a friend (a professional car

painter) I had to remove all the putty applied. Why? I dind't use enought hardner :oops:

IMG_2818.jpg


The putty would never dry out....

IMG_2819.jpg


IMG_2824.jpg


IMG_2825.jpg


... and it was almost perfect (at least, for me :mrgreen: )

IMG_2820.jpg


IMG_2822.jpg


IMG_2821.jpg


IMG_2823.jpg


so... here I was going again....

IMG_2826.jpg


IMG_2828.jpg


IMG_2829.jpg


IMG_2831.jpg


IMG_2832.jpg


IMG_2833.jpg


more sanding, more primer, more sanding, more primer..... :mrgreen:

IMG_2834.jpg


IMG_2835.jpg


IMG_2837.jpg


IMG_2838.jpg


IMG_2839.jpg


IMG_2841.jpg


IMG_2843.jpg
 
meanwhile more rust problems were appearing ... in areas fixed by my father in law.

IMG_2853.jpg


.... and after sanded ....

IMG_2854.jpg


IMG_2856.jpg


I asked vlad to try and solve this without hurting the paint job too much :roll:

IMG_2857.jpg


IMG_2860.jpg


IMG_2861.jpg


IMG_2862.jpg


IMG_2865.jpg


IMG_2866.jpg


IMG_2868.jpg


IMG_2869.jpg


IMG_2871.jpg


IMG_2873.jpg


IMG_2874.jpg


IMG_2875.jpg


IMG_2878.jpg
 
... next day I took her home.

IMG_2884.jpg


... and within it I brought home a hydraulic jack borrowed....

IMG_2885.jpg


... but the work I had to do was much more complicated than I expected. All screws and bolts were completely rusted ....

IMG_2886.jpg


IMG_2887.jpg


IMG_2888.jpg


Meanwhile I was (and again) trying to make the rear roof corner look as I wanted:

IMG_2889.jpg


IMG_2890.jpg


IMG_2891.jpg


IMG_2892.jpg


I knew then it was really dry....

IMG_2893.jpg


IMG_2894.jpg


IMG_2895.jpg


IMG_2896.jpg


IMG_2897.jpg


IMG_2898.jpg
 
finally, after several hours, I managed to remove the type IV 2000 cc's motor ....

IMG_2904.jpg


IMG_2905.jpg


IMG_2906.jpg


... but some parts had to be cut. Their general condition was pitiful.

IMG_2908.jpg


IMG_2909.jpg


.. and the rear corner: done!

IMG_2910.jpg


IMG_2911.jpg


IMG_2912.jpg


.. caos inside ....

IMG_2914.jpg


IMG_2915.jpg
 
with some professional help, we managed to remove the gearbox....

IMG_2916.jpg


IMG_2917.jpg


IMG_2919.jpg


IMG_2920.jpg


IMG_2921.jpg


IMG_2940.jpg


... and the front suspension ....

IMG_2941.jpg


the idea was to remove all the Mechanical parts from the westy and use them in my bus....
was and still is :mrgreen:
 
a few days later, I took her back to Vladimir bodyshop so he could weld the seat rails for the passenger seat:

IMG_3017.jpg


IMG_3018.jpg


IMG_3019.jpg


IMG_3020.jpg
 

Latest posts

Top