Righto, after what can only be described as an infuriating summer and still no bus on the road, I've taken matter in to my own hands (like I should have in the first place!).
This is what the utter t**t that did my wiring left me with,
Nothing was routed right, and I lost count of the incorrect connections.
Although I'm (still) pissed off, some of the loom makers install did work. It's because of this I had a bit of a dilema. Do I trust this new loom to do the job properly? Do I simply add to it and include all the missing cables that should have been included? Or do I rebuild the entire thing? As far as I'm concerned the only thing I could do was start again.
First thing was to run through the loom mans entire loom to work out what was wrong and wasn't. After some fiddling I got quite a bit of it to work, I then pulled the whole lot out including the dash. One of the many problems with this loom was that it had been made just a little too short and I was having difficulty mounting it in the original position.
I ran a new cable from the position of the new fuse box (which incidentally I have now decide to put somewhere more accessible) down the original cable path and using a Dymo label printer (£40 on ebay) I marked off where each breakout in the loom occurred.
I then screwed this to the floor of my bus shelter. At each breakout I fixed a small eyelet to the floor, marked it, loosely stuck a tie wrap through it and then proceeded with the task of adding new wires to build a new loom.
It took a while! Before I added a new wire I checked it against the Loom makers loom, checked to see if that wire had done it's job, noted the colour (as the new loom colours are now modern and not VW original), checked it off against all 3(!) of the VW wiring diagrams I have for my bus (Weird '71) and only then did I stick a new cable in. As I went, I labelled each end of the new cable.
After one very long day I had layed all my cable :lol:
I have now spent another day sheathing the lot. So far I've managed to do everything towards the back from the starter motor right the way to the reverse light which is almost the longest cable run. I've got the main body to sheath yet but that will be pretty straight forward compared to the rest.
At the moment the front end of all the cables have no connection. Originally I was going to run each cable direct to the fuse box or dash, but I've decided against this. If I have got anything wrong it will be easier to change in a connection block than at the back of the fuse box. Seeing as VW used an intermediate connector I figured I would do the same. Hopefully a bit more this week and then I can get on and redo the dash and fuse box.
, phew at last I'm back on it.